Structural Analysis
Whether you’re looking to optimize your design or require showing FAA compliance, Benny Aero delivers trusted, proven results in aircraft structural analysis. We have had the privilege to help companies throughout the entire aircraft life cycle starting at new product development all the way through to in-service aircraft support. We bring deep experience with both metallics and composites, covering everything from interiors to the most critical principal structural elements.
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Finite Element Analysis (FEA)
From airframe-level global loads models to intricate component-level breakout analyses, we’ve done it all. Our team has nearly two decades of advanced simulation experience, including:
Linear and nonlinear analyses
Static and dynamic simulations
Contact and large deformation modeling
Metallic and composite material behavior
Optimization and sensitivity studies
We are expert users of Femap, NASTRAN, and ADINA with a deep understanding of model setup, automation, and post-processing. Benny Aero is also proud to include a certified NAFEMS Advanced Level Professional Simulation Engineer — one of the few in the U.S.
Let us help bring clarity and confidence to your analysis needs.


Fatigue and Damage Tolerance
Don’t wait until fatigue becomes a problem. Integrating fatigue and damage tolerance (F&DT) considerations early in the design process can significantly reduce downstream costs, mitigate risk, and streamline FAA certification. At Benny Aero, we help you build durability and safety into your structure from day one.
Already working with a mature design? No problem. We’ve worked with global experts to support legacy aircraft programs and know what it takes to implement fatigue solutions in-service. Whether you're starting fresh or solving existing challenges, we’ll be with you every step of the way.
Our F&DT capabilities include:
Fatigue and damage tolerance load spectrum development
Stress-life (S-N) and strain-life (ε-N) model development
Crack growth and fracture mechanics analysis
Inspection threshold and interval determination
Safe-life and fail-safe assessments for certification compliance


Insights
Delivering FAA compliant solutions and taking your team to the next level.
CONTACT
For Services Inquiries
higheraviation@gmail.com
618-713-7890
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